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Mold Made of 100% |
"Sandwich" Mold Made of No Shrink Pink and White Label or |
"Center-Only" Mold Made of No Shrink Pink Rubber and White Label |
Temperature variations from top plate to bottom plate or even from left side to right side are commonly as much as 20° to 50°F / 5° to 10°C. The up and down swings between heating and cooling cycles are often as much as well.
With our White Label and Gold Label compounds this does not matter - with our No Shrink Pink it is critical.
It is highly unlikely that your first test mold will show reduced shrinkage. But it is only a beginning. Once again - set your vulcanizer by the hottest temperature observed, increase the temperature 1° or 2° and make another mold, note the results, etc. Somewhere - probably 10° or 15°F / 3° - 5°C above 310°F / 154°C - shrinkage will begin to drop and eventually reach 0.0%. Note these conditions and make them your standard procedure.
It should be obvious that there are a wide variety of other factors involved in jewelry casting shrinkage including the diameter and length of the sprue, the type and temperature of the wax, injection pressure, holding time, etc. Your experiments will be worthless if you do not keep these factors constant as well.
Our experience with this compound has been that some casters use it successfully almost the very first time. More than 75% learn how to use it after a period of learning and experimentation and are then very enthusiastic about it. The remainder give up early and never obtain this compound's benefits for lack of the proper technique or the ability to learn it.
The dyes used in Castaldo No Shrink Pink Jewelry Molding Rubber change color as temperature increases and can act as a convenient problem-solving guide.
This product will produce wax patterns with shrinkage rates as low as 0.0%. But it will not do so automatically because of the many variables beyond our control that exist in the mold making, wax injection and metal casting processes.
Users who take the time to follow directions carefully, calibrate their equipment and experiment will be rewarded with wax patterns showing shrinkage rates below 1.0% and even as low as 0.0%
Color |
Meaning |
|---|---|
Hot Raspberry Pink |
Vulcanizer Too Cold |
Medium Pink / Typical Eraser Pink |
Okay |
Tan Color Outside |
Vulcanizer Too Hot |
Tan Color Inside |
Vulcanizer Much Too Hot |
Problem |
Cause |
Solution |
|---|---|---|
Shrinkage |
Vulcanizer not hot enough |
Increase temperature by small steps |
Small bubbles, pin holes inside mold |
Vulcanizer too hot |
Reduce temperature by small steps |
Large bubbles on outside of mold; sticky surface |
Vulcanizer much too hot |
Check temperature with thermometer; reduce temperature |
One side only: Large bubbles on outside of mold; sticky surface |
One vulcanizer plate much too hot |
Check temperature with thermometer; repair vulcanizer; turn mold over halfway through process |
Mold curls, warps, will not lie flat |
Make "sandwich" mold with White Label; place mold under weight overnight |
Note: The use of mold frame with "relief holes" drilled in them may not be advisable. Users should experiment to determine the suitability of such frames.
All Castaldo Jewelry Manufacturing Products are intended for professional use only and only by persons familiar with jewelry casting techniques. We are not responsible for misuse of our
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